Electrostatic precipitator collecting plate roll forming machine

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  • electrostatic-precipitator-collection-plate-roll-forming-machine
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  • electrostatic-precipitator-collecting-plate-roll-forming-line

The Electrostatic precipitator collecting plate roll forming machine is a complete production line for manufacturing metal collecting plate for ESP

SKU: BM-CP 类别:

Electrostatic precipitator collecting plate roll forming machine brief.

The Electrostatic precipitator collecting plate roll forming machine is a complete production line for manufacturing metal collecting plate for ESP . It is made from light gauge steel thickness from 1.0-2.0mm . The ESP collecting plate is for the cleaning of waste gas streams.

The Electrostatic precipitator collecting plate roll forming machine is a cost-effective complex and flexible production line.Including pre-punching ,post-cutting and optional value added device.

The Electrostatic precipitator collecting plate roll forming machine is featured:

  • Material with galvanizedlight gauge ranging from 1.0-2.0 mm
  • The Electrostatic precipitator collecting plate roll forming line speed is 8-12m/min
  • Fully “hands-free”automatic control by PLC system with touch screen
  • Hydraulic punching devices to make the assemble holes
  • Cut to any length by presetting in the program system
  • Stationaryhydraulic cut device to make a clear cross section
  • Telescope raft type automatic size changing system is optional to change the web size of Electrostatic precipitator collecting plate.

Standard profile drawing for Electrostatic precipitator collecting plate roll forming machine :

drawing-electrostatic-precipitator-collecting-plate-roll-forming-machine

The process of electrostatic precipitator collection plate roll forming machine :

The electrostatic precipitator collection plate roll forming machine is starts from the unwinding of metal coils , entry the punching device after pinch rollers, punching the holes and then entry the main roll former, roll formed to size according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guide and leveler—punching—roll forming —hydraulic cutting—-stacking

layout-Electrostatic-precipitator-collecting-plate-roll-forming-line

Layout of Electrostatic precipitator collecting plate roll forming line

The standard whole solution on the Electrostatic precipitator collecting plate roll forming line is combined of uncoiler , hydraulic punching device,stationary hydraulic shear device, main Electrostatic precipitator collecting plate roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide and leveler 1 set
Hydraulic punching device with punching die 1 set
Main Electrostatic precipitator collecting plate roll former 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Electrostatic precipitator collecting plate roll forming machine parameter

Suitable material Coil type Galvanized Steel
Coil Thickness 1.0-2.0 mm
Coil Width According to design
Yield Strength 250-450Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 5 Ton
Punching device Punching type Hydraulic punching
Punching die Cr12mov
Power 5.5kw motor power with 12mpa pressure
Main Roll Forming Forming Station 23 forming stations, depend on profiles
Roller Material High grand Gcr15 bearing steel quenched 58-62 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 75 mm
Drive Type Gearbox Drive or Chain drive
Forming Speed 5-10m/min
Main Power 17.5 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 5.5 KW  >16Mpa hydraulic pressure
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 8000mm*1500mm*1000mm Around 6000kg
Tolerance Length 3M+/- 1.5mm

Electrostatic precipitator collecting plate roll forming machine (picture original taken in  factory)

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    General view

Application of EPS collecting plate

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