Grain bin silo stiffener roll forming machine

  • grain-bin-silo-stiffener-making-machine
  • grain-bin-silo-stiffener-roll-forming-line
  • grain-bin-silo-stiffener-roll-forming-machine
  • finished-product-grain-bin-silo-stiffener-roll-forming-roll-forming-mill

The Grain bin silo stiffener roll forming machine is a complete production line for manufacture of heavy gauge steel omega profile with slotted holes for various kinds of silo and bin

Grain bin silo stiffener roll forming machine brief.

The Grain bin silo stiffener roll forming machine is a complete production line for manufacture of heavy gauge steel omega profile with slotted holes for various kinds of silo and bin . It is made from heavy gauge steel thickness from 1.5 mm-4.5mm . The grain bin silo stiffener is for the supporting on the grain bin.

The Grain bin silo stiffener roll forming machine is a cost-effective complex production line.Including heavy gauge steel leveler , post cutting, pre or post punching .It’s a complex production line designed based on specific requirement of client with various optional components.

 Grain bin silo stiffener roll forming machine is featured:

  • Material with galvanizedsteel heavy gauge ranging from 1.5-4.5 mm
  • The Grain bin silo stiffener roll forming line speed is 4-6m/min
  • Fully “hands-free”automatic control by PLC system with touch screen
  • Stationary heavy duty hydraulic punching device integrated to punch the assemble holes at anywhere.
  • Stationaryhydraulic cut device to make a clear cross section at any length
  • Optional with auto-stacker to save labor cost

Bemco offer packed whole roll forming solution for bin and silo :

  • Grain bin sidewall production line
  • Grain bin stiffener production line
  • Grain bin roof panel roll forming machine

Reference profile drawing for Grain bin silo stiffener roll forming machine :

drawing-grain-bin-silo-stiffener-roll-forming-machine

Working process of grain bin silo stiffener roll forming line :

The grain bin silo stiffener roll forming line is starts from the unwinding of metal coils , entry the leveler , then the flat coil will entry the punching device and press the assemble holes ,then the main grain bin silo stiffener roll forming machine will roll form the slat sheet to omega section according to design, cut to length by stationary hydraulic cutting device.

Decoiling — guiding&leveling —punching—roll forming —hydraulic cutting—-stacking

layout-grain-bin-silo-stiffener-roll-production-line

Layout of Grain bin silo stiffener roll forming line

The standard whole solution on the Grain bin silo stiffener roll forming line is combined of uncoiler , hydraulic punching device,stationary hydraulic shear device, main Grain bin silo stiffener roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide and leveler 1 set
Pre punching device 3 set
Main Grain bin silo stiffener roll former 1 set
Hydraulic cut device with hydraulic station 1 set
Control system 1 set
Stacker 1 set

Grain bin silo stiffener roll forming line parameter

Suitable material Coil type Galvanised
Coil Thickness 1.5-4.5 mm
Coil Width 310mm-550mm
Yield Strength 250-350Mpa
Decoiler Decoiler Type Manual or hydraulic
Weight Capacity 5 Ton
Main Roll Forming Forming Station 16 forming stations, depend on profiles
Roller Material Gcr15 bearing steel HRC 58-62 degree,surface with hard chrome 0.05mm
Shaft Material 40Cr steel, quenched 55-60 degree
Shaft Diameter 75 mm
Drive Type Gearbox
Forming Speed 3-5 m/min
Main Power 55 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12mov steel, HRC58-62
Cutting Tolerance +/-1mm(10m)
Hydraulic punching Punching station 3-4 punching station
Punching models 3 sets of punching models
Punching pressure Around 40mpa
Punching die material Cr12 HRC58-62
Electrical System PLC Brand Panasonic brand
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS Chinese famous brand
Electrical parts Schneider
Motors Reducer Tailong Chinese famous brand and SEW reducer
Hydraulic station Hydraulic Station Famous Chinese Brand with rexroth bosch
Hydraulic Power 50 KW
Stacker Table Type Auto staker
Function of Table To support the profile sheets after cutting
Machine Dimension 20000mm*2500mm*1800mm  Around10000kg
Tolerance Length 3M+/- 1.5mm

Grain bin silo stiffener roll forming line (picture original taken in  factory)

Finished product of grain bin silo stiffener roll forming line

finished-product-grain-bin-silo-stiffener-roll-forming-roll-forming-mill

Application of silo stiffener

application-grain-bin-silo-stiffener-roll-forming-equipment

 

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