Strut channel roll forming machine

  • strut-channel-roll-forming-line
  • uni-strut-channel-roll-forming-machine
  • sturt-channel-making-machine
  • strut-channel-roll-forming-machine
  • application-uni-strut-making-machine

Strut channel roll forming machine is a production line for manufacturing various sizes of channel profile with slotted holes for the racking application for many industry

Strut channel roll forming machine brief.

The strut channel roll forming machine is a complete production line for manufacturing various sizes of channel profile with slotted holes for the racking application for many industry . It is made from light gauge to middle gauge steel . The strut channel is a reusable metal profile widely used as pipe support, cable tray support, duct support and solar panel mounting frame etc.

The strut channel roll forming machine is a cost-effective and flexible production line, it can integrated value added equipment to meet the different requirement from client or market such like the punching press to make the slotted channels , it also can change product sizes without changing roll toolings.

The strut channel roll forming machine is featured:

  • Material with galvanizedsteel  light gauge from 1.5-2.5 mm
  • The strut channel roll forming line speed is 6-8m/min
  • Fully “hands-free”automatic control by PLC system with touch screen
  • Cut to any length by presetting in the program system
  • Integrated punching devices to make inline punching
  • Stationaryhydraulic cut device to make a clear cross section
  • High speed hydraulic press machine is optional to speed up the production line
  • Flying shear system is optional to meet large product volume requirement
  • Product size changeable with spacers.

Reference profile drawing for strut channel roll forming machine  :

drawing-strut-channel-roll-forming-machine

Working process of strut channel roll forming line :

The strut channel roll forming line is start from the unwinding of metal coils , entry the integrated punching devices after pinching rollers,punching the holes then entry the main strut channel roll former,roll formed to desired size and shape , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —punching—roll forming —hydraulic cutting—-stacking

 layout-strut-channel-roll-forming-line

Layout of strut channel roll forming line

The standard whole solution on the strut channel roll forming line is combined of uncoiler , stationary hydraulic shear device, main strut channel roll former,hydraulic punching device,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Hydraulic punching device with punching die 1 set
Main strut channel roll former 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

 

Strut channel roll forming machine parameter

Suitable material Coil type Galvanized Steel
Coil Thickness 1.5-2.5 mm
Coil Width According to design
Yield Strength 250-350Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 3Ton
Punching Punching type Hydraulic punching
Punching sets 2-3 punching stations according to profile
Hydraulic station About 12 Mpa main motor power 4KW
Main Roll Forming Forming Station 16-20 forming stations, depend on profiles
Roller Material High grand Gcr15 bearing steel, quenched 55-60 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 70 mm
Drive Type Gearbox Drive or Chain drive
Forming Speed 5-8m/min
Main Power 7.5 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 4 KW , share one hydraulic station with punching
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 6000mm*500mm*1000mm Around 5000kg
Tolerance Length 3M+/- 1.5mm

Strut channel roll forming machine (picture original taken in  factory)

Finished product of strut channel roll forming

strut-channel-roll-former

Application of strut channel

application-solar-racking-truss-roll-forming-machine

For solar panel racking

application-uni-strut-making-machine

For cable tray supporting

application-uni-strut-roll-forming-line

For roof ceiling system

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