The stud and track roll forming line is a complete production line for the manufacturing almost sizes of common used stud and track profile on the drywall framing construction.
The stud and track roll forming line is a cost effective,high product volume , and flexible production line. Usually the sizes of the stud and track is different in different market, so it requires the stud and track roll forming machine to be flexible , our stud and track roll forming line can change the sizes by matched sets of spacers, and it can product metal c stud ,metal U track without changing toolings.
The stud and track roll forming line is starts from the unwinding of metal coils , entry the punching device after leveling , then roll formed to specific sections according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —hydraulic punching—roll forming—-hydraulic cutting—-stacking
The standard whole solution on the stud and track roll forming machine is combined of uncoiler , hydraulic punching devices.stationary hydraulic shear device, main stud and track roll former,run out table .
Machine Component | quantity |
Decoiler | 1 set |
Servo feeder | (optional) |
Guide & pinch rollers | 1 set |
Hydraulic punching device with punching die | 1 set |
Hydraulic press machine | (optional) |
Main stud and track roll former | 1 set |
Hydraulic cut device with hydraulic station | 1 set |
Follow flying shear device | (optional) |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Galvanized Steel | |
Coil Thickness | 0.4-1.5 mm | ||
Coil Width | According to design | ||
Yield Strength | 250-350Mpa | ||
Decoiler | Decoiler Type | Passive or Hydraulic | |
Weight Capacity | 3Ton | ||
Punching | Punching type | Hydraulic punching | |
Punching sets | 2-3 punching stations according to profile | ||
Hydraulic station | About 16 Mpa main motor power 4 KW | ||
Main Roll Forming | Forming Station | 12-16 forming stations, depend on profiles | |
Roller Material | High grand #45 quenched 55-60 degree surface with hard chrome 0.05mm | ||
Shaft Material | #45 high strength steel quenched 55-60 degree | ||
Shaft Diameter | 50 mm | ||
Drive Type | Gearbox Drive or Chain drive | ||
Forming Speed | 5-12m/min | ||
Main Power | 5.5 KW | ||
Cutting Device | Cutting Type | Hydraulic cutting | |
Cutting Die Material | Cr12Mov | ||
Cutting Tolerance | +/-1mm(10m) | ||
Hydraulic station | 5.5 KW , share one hydraulic station with punching | ||
Electrical System | PLC Brand | Panasonic | |
Inverter Brand | Yaskawa | ||
Encoder | OMRON brand | ||
Touch Screen | MCGS, china top brand | ||
Electrical parts | Schneider | ||
Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
Run out table | Table Type | No power passive with rollers | |
Function of Table | To support the profile sheets after cutting | ||
Machine | Dimension | 4000mm*500mm*800mm Around 3500kg | |
Tolerance | Length | 3M+/- 1.5mm |
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