Hat furring channel roll forming machine

  • hat-furring-channel-roll-forming-line
  • hat-furring-channel-making-machine
  • hat-furring-channnel-roll-forming-machine
  • hat-furring-channel-roll-former

Hat furring channel roll forming machine brief.

The hat furring channel roll forming machine is a production line for the manufacture of hat-shaped corrosion-resistant framing component used to furr out masonry walls and ceiling assemblies. It is made from light gauge steel and in different sizes.

The hat furring channel roll forming machine is a cost-effective and smart machine, it can integrated value added equipment to meet the different requirement from client or market.

Standard profile drawing for hat channel :

drawings-for-suspended-ceiling-frame-roll-forming-machine

Main-channel-wall-angle-furring-channel

The basic furring channel roll forming process :

The furring channel roll forming is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers, then roll formed to L shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —roll forming —hydraulic cutting—-stacking

layout-top-hat-channel-roll-forming-line

Layout of hat furring channel roll forming line

The standard whole solution on the hat furring channel roll forming line is combined of uncoiler , stationary hydraulic shear device, main furring channel roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Main furring channel  roll former 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Hat furring roll forming machine parameter 

Suitable material Coil type  Galvanized or pre-painted
Coil Thickness 0.4mm-0.8 mm
Coil Width Customized according to profile
Yield Strength 250-350 Mpa
Decoiler Decoiler Type Manual or hydraulic
Weight Capacity 3Ton
Main Roll Former Forming Station 13-16 forming stations, depend on profiles
Roller Material High grade #45 steel , surface with hard chrome 0.05mm
Shaft Material #45 steel quenched 55-60 degree
Shaft Diameter 50 mm
Drive Type Chain Drive
Forming Speed 0-15m/min
Main Power 5 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting blade material Cr12 with heat treatment
Cutting Tolerance +/-1.5mm(3m)
Electrical System PLC Brand Panasonic brand
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS Chinese famous brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Hydraulic System Hydraulic Station Famous Chinese Brand
Hydraulic Power 4 KW with 12 Mpa pressure
Run out table Table Type No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 4500mm*600mm*800mm  Around3000kg
Tolerance Length 3M+/- 1.5mm

Hat furring channel roll forming line ( Picture taken in  factory)

  • hat-furring-channel-roll-forming-line
    Whole line
  • hat-furring-channel-making-machine
    Non-stop flying shear
  • hat-furring-channnel-roll-forming-machine
    Hydraulic cutter
  • hat-furring-channel-roll-former
    Auto stacker

 

 

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