Baffle ceiling tile roll forming machine

  • u-shape-baffle-ceiling-tile-roll-forming-machine
  • u-shape-aluminum-tube-roll-forming-machine
  • aluminum-ceiling-tube-profile-roll-forming-machine
  • c-shape-aluminum-baffle-ceiling-tile-roll-forming-machine

Baffle ceiling tile roll forming machine brief.

The baffle ceiling tile roll forming machine is a single roll former for the manufacture of U shaped channel profile for the baffle ceiling system popular in every market . It is usually made from light gauge aluminum as “V”,”C” or U .

The baffle ceiling tile roll forming machine is a cost-effective and smart machine, it can change sizes by spacers without changing any tools to make various sizes to meet the requirement from client.

Standard profile drawing for barrel ceiling tile :

profile-aluminum-baffle-ceiling-tile-roll-forming-machine

 The basic U shaped ceiling tile roll forming process :

The U shape ceiling tile roll forming is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers, then roll formed to U shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —roll forming —hydraulic cutting—-stacking

workflow-u-shape-aluminum-tube-roll-forming-machine

Layout of carrying baffle ceiling tile roll forming line

The standard whole solution on the baffle ceiling ceiling tile roll forming line is combined of uncoiler , stationary hydraulic shear device, main ceiling tile  roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Main roll former 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Baffle ceiling tile roll forming line parameter 

Suitable material Coil type Aluminum
Coil Thickness 0.5mm-0.7 mm
Coil Width Customized according to profile
Yield Strength 250-350 Mpa
Decoiler Decoiler Type Manual or hydraulic
Weight Capacity 3Ton
Main Roll Former Forming Station 13-16 forming stations, depend on profiles
Roller Material High grade #45 steel , surface with hard chrome 0.05mm
Shaft Material #45 steel quenched 55-60 degree
Shaft Diameter 60 mm
Drive Type Chain Drive
Forming Speed 0-20m/min
Main Power 7.5 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting blade material Cr12 with heat treatment
Cutting Tolerance +/-1.5mm(3m)
Electrical System PLC Brand Panasonic brand
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS Chinese famous brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Hydraulic System Hydraulic Station Famous Chinese Brand
Hydraulic Power 4 KW with 12 Mpa pressure
Run out table Table Type No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 4500mm*600mm*800mm  Around3000kg
Tolerance Length 3M+/- 1.5mm

Baffle ceiling tile roll forming line (Picture taken in factory)

  • u-shape-baffle-ceiling-tile-roll-forming-machine
    Front view of whole line
  • c-shape-aluminum-baffle-ceiling-tile-roll-forming-machine
    Back view of whole line
  • u-shape-aluminum-tube-roll-forming-machine
    Hydraulic cutter
  • aluminum-ceiling-tube-profile-roll-forming-machine
    Film coating device

 

 

 

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