The panel shelf roll forming machine is a complete production line for the manufacture of shelf panel with slotted holes for the longspan shelving system. It is made from light gauge steel thickness from 0.6-1.0 mm
The panel shelf roll forming machine is starts from the unwinding of metal coils , entry the main roll former after leveling, roll formed to the required sizes , cutting and bending over at the end of the roll forming machine then stack& packing.
Decoiling—guiding&leveling —roll forming —hydraulic cutting&bending—-stacking
The standard whole solution on the panel shelf roll forming line is combined of uncoiler ,stationary hydraulic shear and bend-over device, main panel shelf roll former,run out table .
Machine Component | quantity |
Decoiler | 1 set |
Guide & pinch rollers | 1 set |
Hydraulic bending and cutting device | 1 set |
Main panel shelf roll former | 1 set |
Hydraulic station | 1 set |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Galvanized Steel or PPGI | |
Coil Thickness | 0.6-1.0 mm | ||
Coil Width | According to design | ||
Yield Strength | 250-300Mpa | ||
Decoiler | Decoiler Type | Passive or Hydraulic | |
Weight Capacity | 5 Ton | ||
Main Roll Forming | Forming Station | 16-24 forming stations, depend on profiles | |
Roller Material | High grand Gcr15 bearing steel quenched 58-62 degree surface with hard chrome 0.05mm | ||
Shaft Material | #45 high strength steel quenched 55-60 degree | ||
Shaft Diameter | 60 mm | ||
Drive Type | Chain 1 inc | ||
Forming Speed | 5-8m/min | ||
Main Power | 7.5 KW | ||
Cutting and bending | Cutting Type | Hydraulic cutting | |
Cutting Die Material | Cr12mov | ||
Cutting Tolerance | +/-1mm(10m) | ||
Hydraulic station | 7.5KW , share one hydraulic station with punching | ||
Bending over | Hydraulic stamp bending over | ||
Electrical System | PLC Brand | Panasonic | |
Inverter Brand | Yaskawa | ||
Encoder | OMRON brand | ||
Touch Screen | MCGS, china top brand | ||
Electrical parts | Schneider | ||
Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
Run out table | Table Type | No power passive with rollers | |
Function of Table | To support the profile sheets after cutting | ||
Machine | Dimension | 8000mm*1000mm*1000mm Around 5000kg | |
Tolerance | Length | 3M+/- 1.5mm |
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