Roller shutter door guide rail roll forming machine brief.
The roller shutter door guide rail roll forming machine is a roll former making various shapes of galvanized steel side guide profile for roller shutter door industry.
For different requirement in the market, bemco is available to design and manufacture roller shutter door guide rail roll forming machine for any kind. Such like the silenced guide rail with rubber brush sealed , it required additional technology to achieve that. Contact us for more detail via sales@bemcomachinery.com
The profile drawing for various roller shutter side guide
The roll forming process of roller shutter door side guide roll forming machine:
The roller shutter door guide rail roll forming machine is starts from the unwinding of metal coils , entry the roller shutter door guide rail roll former after leveling , roll formed to specific sections according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —roll forming—-hydraulic cutting—-stacking
Layout of roller shutter door side guide roll forming machine
The standard whole solution on the shutter door side guide roll forming machine is combined of uncoiler , hydraulic punching devices.stationary hydraulic shear device, main roller shutter door guide rail roll former,run out table .
| Machine Component | quantity |
| Decoiler | 1 set |
| Guide & pinch rollers | 1 set |
| Main roller shutter side guide roll former | 1 set |
| Hydraulic cut device with hydraulic station | 1 set |
| PLC Control system | 1 set |
| Run out table | 2 sets |
Rolling shutter door guide rail roll forming machine parameter
| Suitable material | Coil type | Galvanized Steel | |
| Coil Thickness | 0.7-1.8 mm | ||
| Coil Width | According to design | ||
| Yield Strength | 250-350Mpa | ||
| Decoiler | Decoiler Type | Passive or Hydraulic | |
| Weight Capacity | 3Ton | ||
| Main Roll Forming | Forming Station | 13-20 forming stations, depend on profiles | |
| Roller Material | High grand #45 quenched 55-60 degree surface with hard chrome 0.05mm | ||
| Shaft Material | #45 high strength steel quenched 55-60 degree | ||
| Shaft Diameter | 50mm | ||
| Drive Type | Gearbox Drive or Chain drive | ||
| Forming Speed | 5-12m/min | ||
| Main Power | 5.5 KW | ||
| Cutting Device | Cutting Type | Hydraulic cutting | |
| Cutting Die Material | Cr12Mov | ||
| Cutting Tolerance | +/-1mm(10m) | ||
| Hydraulic station | 4KW , with 12Mpa pressure | ||
| Electrical System | PLC Brand | Panasonic | |
| Inverter Brand | Yaskawa | ||
| Encoder | OMRON brand | ||
| Touch Screen | MCGS, china top brand | ||
| Electrical parts | Schneider | ||
| Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
| Run out table | Table Type | No power passive with rollers | |
| Function of Table | To support the profile sheets after cutting | ||
| Machine | Dimension | 3500mm*500mm*800mm Around 2500kg | |
| Tolerance | Length | 3M+/- 1.5mm | |
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