The baffle ceiling tile roll forming machine is a single roll former for the manufacture of U shaped channel profile for the baffle ceiling system popular in every market . It is usually made from light gauge aluminum as “V”,”C” or U .
The baffle ceiling tile roll forming machine is a cost-effective and smart machine, it can change sizes by spacers without changing any tools to make various sizes to meet the requirement from client.
The U shape ceiling tile roll forming is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers, then roll formed to U shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —roll forming —hydraulic cutting—-stacking
The standard whole solution on the baffle ceiling ceiling tile roll forming line is combined of uncoiler , stationary hydraulic shear device, main ceiling tile roll former,run out table .
Machine Component | quantity |
Decoiler | 1 set |
Guide & pinch rollers | 1 set |
Main roll former | 1 set |
Hydraulic cut device with hydraulic station | 1 set |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Aluminum |
Coil Thickness | 0.5mm-0.7 mm | |
Coil Width | Customized according to profile | |
Yield Strength | 250-350 Mpa | |
Decoiler | Decoiler Type | Manual or hydraulic |
Weight Capacity | 3Ton | |
Main Roll Former | Forming Station | 13-16 forming stations, depend on profiles |
Roller Material | High grade #45 steel , surface with hard chrome 0.05mm | |
Shaft Material | #45 steel quenched 55-60 degree | |
Shaft Diameter | 60 mm | |
Drive Type | Chain Drive | |
Forming Speed | 0-20m/min | |
Main Power | 7.5 KW | |
Cutting Device | Cutting Type | Hydraulic cutting |
Cutting blade material | Cr12 with heat treatment | |
Cutting Tolerance | +/-1.5mm(3m) | |
Electrical System | PLC Brand | Panasonic brand |
Inverter Brand | Yaskawa | |
Encoder | OMRON brand | |
Touch Screen | MCGS Chinese famous brand | |
Electrical parts | Schneider | |
Motors Reducer | Tailong and Guo mao Chinese famous brand | |
Hydraulic System | Hydraulic Station | Famous Chinese Brand |
Hydraulic Power | 4 KW with 12 Mpa pressure | |
Run out table | Table Type | No power passive with rollers |
Function of Table | To support the profile sheets after cutting | |
Machine | Dimension | 4500mm*600mm*800mm Around3000kg |
Tolerance | Length | 3M+/- 1.5mm |
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