The corner bead roll forming machine is a single roll former for the manufacture of L shaped profile for the drywall system or ceiling system . It is made from light gauge steel and shaped as “L” slotted or without slotted.
The corner bead roll forming machine is a cost-effective and smart machine, it can integrated value added equipment to meet the different requirement from client or market. The basic technology is same as wall angle roll forming machine.
The corner bead roll forming is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers,punching the holes and then roll formed to L shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —punching—roll forming —hydraulic cutting—-stacking
The standard whole solution on the wall angle roll forming line is combined of uncoiler , stationary hydraulic shear device, main corner bead roll former,run out table .
Machine Component | quantity |
Decoiler | 1 set |
Feeding and punching device | 1 set |
Main corner bead roll former | 1 set |
Hydraulic cut device with hydraulic station | 1 set |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Galvanized Steel | |
Coil Thickness | 0.3-0.5 mm | ||
Coil Width | According to design | ||
Yield Strength | 250-300Mpa | ||
Decoiler | Decoiler Type | Passive or Hydraulic | |
Weight Capacity | 3Ton | ||
Punching | Punching type | Hydraulic punching | |
Punching sets | 1-2 punching stations according to profile | ||
Hydraulic station | About 12 Mpa main motor power 4 KW | ||
Main Roll Forming | Forming Station | 7-11 forming stations, depend on profiles | |
Roller Material | High grand #45 quenched 55-60 degree surface with hard chrome 0.05mm | ||
Shaft Material | #45 high strength steel quenched 55-60 degree | ||
Shaft Diameter | 50 mm | ||
Drive Type | Gearbox Drive or Chain drive | ||
Forming Speed | 5-12m/min | ||
Main Power | 5.5 KW | ||
Cutting Device | Cutting Type | Hydraulic cutting | |
Cutting Die Material | Cr12 | ||
Cutting Tolerance | +/-1mm(10m) | ||
Hydraulic station | 4 KW , share one hydraulic station with punching | ||
Electrical System | PLC Brand | Panasonic | |
Inverter Brand | Yaskawa | ||
Encoder | OMRON brand | ||
Touch Screen | MCGS, china top brand | ||
Electrical parts | Schneider | ||
Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
Run out table | Table Type | No power passive with rollers | |
Function of Table | To support the profile sheets after cutting | ||
Machine | Dimension | 4000mm*500mm*800mm Around 3500kg | |
Tolerance | Length | 3M+/- 1.5mm |
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