Corner bead roll forming machine

  • corner-bead-roll-forming-machine
  • drywall-trim-roll-forming-machine-punching
  • corner-bead-roll-forming-line

Corner bead roll forming machine brief.

The corner bead roll forming machine is a single roll former for the manufacture of L shaped profile for the drywall system or ceiling system . It is made from light gauge steel and shaped as “L” slotted or without slotted.

The corner bead roll forming machine is a cost-effective and smart machine, it can integrated value added equipment to meet the different requirement from client or market. The basic technology is same as wall angle roll forming machine.

Standard profile drawing for corner bead :

drawing-for-drywall-trim-roll-former

The corner bead roll forming process :

The corner bead roll forming is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers,punching the holes and then roll formed to L shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —punching—roll forming —hydraulic cutting—-stacking

layout-corner-bead-roll-forming-machine

Layout of  corner bead roll forming line

The standard whole solution on the wall angle roll forming line is combined of uncoiler , stationary hydraulic shear device, main corner bead roll former,run out table .

Machine Component quantity
Decoiler 1 set
Feeding and punching device 1 set
Main corner bead roll former 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Corner bead roll forming machine parameter 

Suitable material Coil type Galvanized Steel
Coil Thickness 0.3-0.5 mm
Coil Width According to design
Yield Strength 250-300Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 3Ton
Punching Punching type Hydraulic punching
Punching sets 1-2 punching stations according to profile
Hydraulic station About 12 Mpa main motor power 4 KW
Main Roll Forming Forming Station 7-11 forming stations, depend on profiles
Roller Material High grand #45 quenched 55-60 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 50 mm
Drive Type Gearbox Drive or Chain drive
Forming Speed 5-12m/min
Main Power 5.5 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12
Cutting Tolerance +/-1mm(10m)
Hydraulic station 4 KW , share one hydraulic station with punching
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 4000mm*500mm*800mm Around 3500kg
Tolerance Length 3M+/- 1.5mm

 

 

 

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