Main channel roll forming machine brief.
The main channel roll forming machine is a production line for the manufacture of channel profile for the suspended ceiling system in different market . It is made from light gauge steel and shaped as “V”,”C” or U .
The main channel roll forming machine is a cost-effective and smart machine, it can integrated value added equipment to meet the different requirement from client or market.
Standard profile drawing for main channel :
The basic main channel roll forming process :
The main channel roll forming is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers, then roll formed to L shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —roll forming —hydraulic cutting—-stacking
Layout of main channel roll forming line
The standard whole solution on the main channel roll forming line is combined of uncoiler , stationary hydraulic shear device, main channel roll former,run out table .
| Machine Component | quantity |
| Decoiler | 1 set |
| Guide & pinch rollers | 1 set |
| Main channel roll former | 1 set |
| Hydraulic cut device with hydraulic station | 1 set |
| PLC Control system | 1 set |
| Run out table | 2 sets |
Main channel roll forming machine parameter
| Suitable material | Coil type | Galvanized or pre-painted |
| Coil Thickness | 0.4mm-0.8 mm | |
| Coil Width | Customized according to profile | |
| Yield Strength | 250-350 Mpa | |
| Decoiler | Decoiler Type | Manual or hydraulic |
| Weight Capacity | 3Ton | |
| Main Roll Former | Forming Station | 13-16 forming stations, depend on profiles |
| Roller Material | High grade #45 steel , surface with hard chrome 0.05mm | |
| Shaft Material | #45 steel quenched 55-60 degree | |
| Shaft Diameter | 50 mm | |
| Drive Type | Chain Drive | |
| Forming Speed | 0-15m/min | |
| Main Power | 5 KW | |
| Cutting Device | Cutting Type | Hydraulic cutting |
| Cutting blade material | Cr12 with heat treatment | |
| Cutting Tolerance | +/-1.5mm(3m) | |
| Electrical System | PLC Brand | Panasonic brand |
| Inverter Brand | Yaskawa | |
| Encoder | OMRON brand | |
| Touch Screen | MCGS Chinese famous brand | |
| Electrical parts | Schneider | |
| Motors Reducer | Tailong and Guo mao Chinese famous brand | |
| Hydraulic System | Hydraulic Station | Famous Chinese Brand |
| Hydraulic Power | 4 KW with 12 Mpa pressure | |
| Run out table | Table Type | No power passive with rollers |
| Function of Table | To support the profile sheets after cutting | |
| Machine | Dimension | 4500mm*600mm*800mm Around3000kg |
| Tolerance | Length | 3M+/- 1.5mm |
Main channel roll forming line ( Picture taken in factory)
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- EU type main channel
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- EU type main channel
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- AU type main channel
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- AU type main channel
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