Main channel roll forming machine

  • main-channel-roll-forming-machine
  • primary-channel-roll-forming-machine
  • top-cross-rail-roll-forming-machine
  • top-cross-rail-roll-forming-line

Main channel roll forming machine brief.

The main channel roll forming machine is a production line for the manufacture of  channel profile for the suspended ceiling system in different market . It is made from light gauge steel and shaped as “V”,”C” or U .

The main channel roll forming machine is a cost-effective and smart machine, it can integrated value added equipment to meet the different requirement from client or market.

Standard profile drawing for main channel :

main-channel-c-channel

The basic main channel roll forming process :

The main channel roll forming is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers, then roll formed to L shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —roll forming —hydraulic cutting—-stacking

layout-carrying-channel-roll-forming-line

Layout of main channel roll forming line

The standard whole solution on the main channel roll forming line is combined of uncoiler , stationary hydraulic shear device, main  channel roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Main channel roll former 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Main channel roll forming machine parameter 

Suitable material Coil type  Galvanized or pre-painted
Coil Thickness 0.4mm-0.8 mm
Coil Width Customized according to profile
Yield Strength 250-350 Mpa
Decoiler Decoiler Type Manual or hydraulic
Weight Capacity 3Ton
Main Roll Former Forming Station 13-16 forming stations, depend on profiles
Roller Material High grade #45 steel , surface with hard chrome 0.05mm
Shaft Material #45 steel quenched 55-60 degree
Shaft Diameter 50 mm
Drive Type Chain Drive
Forming Speed 0-15m/min
Main Power 5 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting blade material Cr12 with heat treatment
Cutting Tolerance +/-1.5mm(3m)
Electrical System PLC Brand Panasonic brand
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS Chinese famous brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Hydraulic System Hydraulic Station Famous Chinese Brand
Hydraulic Power 4 KW with 12 Mpa pressure
Run out table Table Type No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 4500mm*600mm*800mm  Around3000kg
Tolerance Length 3M+/- 1.5mm

Main channel roll forming line ( Picture taken in  factory)

 

 

 

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