The multifunctional purlin roll forming machine is a multi-profile production line manufacture various shape of profile with various sizes for the construction framing system. It can make different purlin profile such like U ,C,Z, and sigma.
The multifunctional purlin roll forming machine can change manufacture profile to another without change any roll tooling and part,just need to change the roller’s direction . The sizes of the manufacture profile can be changed by servo motor automatically.
The multifunctional purlin roll forming machine is starts from the unwinding of metal coils , entry the pre-punching devices to make the assemble holes, cut to length and then roll formed to C shape or Z shape according to client’s design , then stack& packing.
Decoiling—guiding&leveling —hydraulic punching—-hydraulic cutting—-roll forming—-stacking
The standard whole solution on the multifunctional purlin roll forming line is combined of uncoiler , hydraulic punching devices,stationary hydraulic shear device, main purlin roll former,run out table .
Machine Component | quantity |
Decoiler | 1 set |
Hydraulic punching device with punching die | 3 set |
Main purlin roll former | 1 set |
Hydraulic cut device with hydraulic station | 1 set |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Galvanised or cold rolled |
Coil Thickness | 1.5-3.0 mm | |
Coil Width | Customized according to profile 220-520mm | |
Yield Strength | 250Mpa | |
Decoiler | Decoiler Type | Manual or hydraulic |
Weight Capacity | 3Ton | |
Punching device | Punching type | Integrated hydraulic punching |
Punching stations | 2-3 punching stations | |
Punching model material | Cr12 with heat treatment | |
Main Roll Former | Forming Station | 20 forming stations, depend on profiles |
Roller Material | Gcr15 bearing steel quenched 58-62 HRC, surface with hard chrome 0.05mm | |
Shaft Material | #45 steel quenched 55-60 degree | |
Shaft Diameter | 75mm | |
Drive Type | Chain Drive or gearbox | |
Forming Speed | 0-12m/min | |
Main Power | 15 KW | |
Cutting Device | Cutting Type | Hydraulic cutting |
Cutting blade material | Cr12mov with heat treatment | |
Cutting Tolerance | +/-1.5mm(3m) | |
Electrical System | PLC Brand | Panasonic brand |
Inverter Brand | Yaskawa | |
Encoder | OMRON brand | |
Touch Screen | MCGS Chinese famous brand | |
Electrical parts | Schneider | |
Motors Reducer | Tailong and Guo mao Chinese famous brand | |
Hydraulic System | Hydraulic Station | Famous Chinese Brand |
Hydraulic Power | 5.5 KW with 12 Mpa pressure | |
Run out table | Table Type | No power passive with rollers |
Function of Table | To support the profile sheets after cutting | |
Machine | Dimension | 10000mm*1500mm*1500mm Around 8000kg |
Tolerance | Length | 3M+/- 1.5mm |
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