The step beam roll forming machine is a complete production line for the manufacture of beam section profile with or without slotted holes for the support on the rack shelving system . It is made from middle gauge steel thickness from 1.0-2.0mm .
The pallet rack step beam roll forming machine is a cost-effective complex and flexible production line, it integrated value added equipment to meet the different requirement for the market. There are two different plans for the step beam roll forming, it can be welded or interlock seamed.
The pstep beam roll forming machine is starts from the unwinding of metal coils , entry the main roll forming machine after pinching rollers, roll formed to shape and size according to client’s design , straightening and cut to length by saw cutting device then stack& packing.
Decoiling—guiding&leveling —roll forming —straightening—saw cutting—-stacking
The standard whole solution on the step beam roll forming line is combined of uncoiler , stationary saw cutting device, main step beam roll former,run out table .
Machine Component | quantity |
Decoiler | 1 set |
Guide & pinch rollers | 1 set |
Main step beam roll former | 1 set |
Saw cut device | 1 set |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Galvanized Steel | |
Coil Thickness | 1.0-2.0 mm | ||
Coil Width | According to design | ||
Yield Strength | 250-300Mpa | ||
Decoiler | Decoiler Type | Passive or Hydraulic | |
Weight Capacity | 5 Ton | ||
Main Roll Forming | Forming Station | 25-28 forming stations, depend on profiles | |
Roller Material | High grand Gcr15 bearing steel quenched 58-62 degree surface with hard chrome 0.05mm | ||
Shaft Material | #45 high strength steel quenched 55-60 degree | ||
Shaft Diameter | 76 mm | ||
Drive Type | Gearbox Drive or Chain drive | ||
Forming Speed | 5-12m/min | ||
Main Power | 17.5KW | ||
Cutting Device | Cutting Type | Saw cutting with clamp device | |
Cutting Die Material | Cr12mov | ||
Cutting Tolerance | +/-1mm(10m) | ||
Motor power | 4 Kw AC motor | ||
Electrical System | PLC Brand | Panasonic | |
Inverter Brand | Yaskawa | ||
Encoder | OMRON brand | ||
Touch Screen | MCGS, china top brand | ||
Electrical parts | Schneider | ||
Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
Run out table | Table Type | No power passive with rollers | |
Function of Table | To support the profile sheets after cutting | ||
Machine | Dimension | 8500mm*1000mm*1000mm Around 7000kg | |
Tolerance | Length | 3M+/- 1.5mm |
Contact form description text