step beam roll forming machine

  • pallet-rack-step-beam-roll-forming-line
  • pallet-rack-step-beam-roll-forming-machine
  • pallet-rack-cross-beam-roll-forming-line
  • pallet-rack-cross-beam-roll-forming-machine

Step beam roll forming machine brief.

The step beam roll forming machine is a complete production line for the manufacture of beam section profile with or without slotted holes for the support on the rack shelving system . It is made from middle gauge steel thickness from 1.0-2.0mm .

The pallet rack step beam roll forming machine is a cost-effective complex and flexible production line, it integrated value added equipment to meet the different requirement for the market. There are two different plans for the step beam roll forming, it can be welded or interlock seamed.

Standard profile drawing for pallet rack cross beam roll forming machine :


The process of step beam roll forming machine :

The pstep beam roll forming machine is starts from the unwinding of metal coils , entry the main roll forming machine after pinching rollers, roll formed to shape and size according to client’s design , straightening and cut to length by saw cutting device then stack& packing.

Decoiling—guiding&leveling —roll forming —straightening—saw cutting—-stacking


Layout of step beam roll forming line

The standard whole solution on the step beam roll forming line is combined of uncoiler , stationary saw cutting device, main step beam roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Main step beam roll former 1 set
Saw cut device 1 set
PLC Control system 1 set
Run out table 2 sets

Pallet rack cross beam roll forming line parameter 

Suitable material Coil type Galvanized Steel
Coil Thickness 1.0-2.0 mm
Coil Width According to design
Yield Strength 250-300Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 5 Ton
Main Roll Forming Forming Station 25-28 forming stations, depend on profiles
Roller Material High grand Gcr15 bearing steel quenched 58-62 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 76 mm
Drive Type Gearbox Drive or Chain drive
Forming Speed 5-12m/min
Main Power 17.5KW
Cutting Device Cutting Type Saw cutting with clamp device
Cutting Die Material Cr12mov
Cutting Tolerance +/-1mm(10m)
Motor power 4 Kw AC motor
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 8500mm*1000mm*1000mm Around 7000kg
Tolerance Length 3M+/- 1.5mm


Pallet rack step beam roll forming line (Picture taken in factory)

  • pallet-rack-step-beam-roll-forming-machine
    Flying shear saw cutting
  • pallet-rack-step-beam-roll-forming-line
    Flying shear saw cutting
  • pallet-rack-cross-beam-roll-forming-line
    Roll forming tolls
  • pallet-rack-cross-beam-roll-forming-machine
    Roll forming tools


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