Panel shelf roll forming machine

  • shelves-roll-forming-line
  • panel-shelfe-roll-forming-line
  • panel-shelfe-roll-forming-machine
  • shelve-making-machine

Panel shelf roll forming machine brief.

The panel shelf roll forming machine is a complete production line for the manufacture of shelf panel with slotted holes for the longspan shelving system.  It is made from light gauge steel thickness from 0.6-1.0 mm

Standard profile drawing for panel shelf roll forming machine :

drawing-shelves-roll-forming-machine

The process of panel shelf roll forming machine :

The panel shelf roll forming machine is starts from the unwinding of metal coils , entry the main roll former after leveling, roll formed to the required sizes  , cutting and bending over at the end of the roll forming machine then stack& packing.

Decoiling—guiding&leveling —roll forming —hydraulic cutting&bending—-stacking

layout-panel-shelf-roll-forming-line

Layout of panel shelf roll forming line

The standard whole solution on the panel shelf roll forming line is combined of uncoiler ,stationary hydraulic shear and bend-over device, main panel shelf roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Hydraulic bending and cutting device 1 set
Main panel shelf roll former 1 set
Hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Panel shelf roll forming line parameter 

Suitable material Coil type Galvanized Steel or PPGI
Coil Thickness 0.6-1.0 mm
Coil Width According to design
Yield Strength 250-300Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 5 Ton
Main Roll Forming Forming Station 16-24 forming stations, depend on profiles
Roller Material High grand Gcr15 bearing steel quenched 58-62 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 60 mm
Drive Type Chain 1 inc
Forming Speed 5-8m/min
Main Power 7.5 KW
Cutting and bending Cutting Type Hydraulic cutting
Cutting Die Material Cr12mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 7.5KW , share one hydraulic station with punching
Bending over Hydraulic stamp bending over
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 8000mm*1000mm*1000mm Around 5000kg
Tolerance Length 3M+/- 1.5mm

Panel shelf roll forming line (Picture taken in client’s factory)

  • panel-shelfe-roll-forming-line
    In client's factory---whole line
  • panel-shelfe-roll-forming-machine
    In client's factory---roll forming with size changeable
  • shelve-making-machine
    In client's factory----hydraulic punching device
  • shelves-roll-forming-line
    In client's factory----hydraulic bend over cutter

 

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