Perforated cable tray roll forming machine

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  • perforated-cable-tray-roll-forming-line
  • perforated-cable-tray-machine
  • perforated-cable-tray-production-line
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Perforated cable tray roll forming machine brief.

The perforated cable tray roll forming machine is a complete production line for the manufacture of C section profile with slotted holes for supporting electric wiring in commercial and industrial construction . It is usually made from middle gauge steel thickness from 0.8-2.0mm .

The perforated cable tray roll forming machine is a cost-effective and flexible production line, it integrated with the hydraulic punching device to punch the holes at any where and size changeable by spacers manual or automatic change size by servo motor (telescope raft).

Standard profile drawing for perforated cable tray roll forming machine :

drawing-perforated-cable-tray-roll-forming-machine

The process of perforated cable tray roll forming line :

The perforated cable tray roll forming line is starts from the unwinding of metal coils , entry the hydraulic punching device to slot the holes, roll formed to certain size and section profile according to client’s design ,  cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —punching—roll forming —hydraulic cutting—-stacking

layout-perforated-cable-tray-roll-forming-line

 Layout of perforated cable tray roll forming line

The standard whole solution on the perforated cable tray roll forming line is combined of uncoiler , stationary hydraulic cutting device, hydraulic punching device,main cable tray roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Hydraulic punching device 1-2 sets
Main cable tray roll former 1 set
Hydraulic cut device 1 set
PLC Control system 1 set
Run out table 2 sets

Perforated cable tray roll forming machine parameter

Suitable material Coil type Galvanized Steel
Coil Thickness 0.5-3.0  mm
Coil Width According to design
Yield Strength 250-350Mpa
Decoiler Decoiler Type Hydraulic
Weight Capacity 5 Ton
Punching Punching type Hydraulic punching or punching press machine
Punching sets 2-3 punching stations according to profile
Hydraulic station About 30 Mpa main motor power 7.5 KW
Main Roll Forming Forming Station 20 forming stations, depend on profiles
Roller Material GCcr15, surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 90 mm
Drive Type Gearbox Drive
Forming Speed 5-12m/min
Main Power 22 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12Mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 5.5 KW , share one hydraulic station with punching
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 16000mm*20000mm*1500mm Around 8000kg
Tolerance Length 3M+/- 1.5mm

 

Perforated cable tray roll forming machine (Picture taken in factory)

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    Cable tray roll forming machine in our workshop

 

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