Racking upright roll forming machine brief.
The Racking upright frame roll forming machine is a complete production line for the manufacture of upright beam with slotted holes for the support on the rack shelving system . It is made from middle gauge steel thickness from 1.2-2.5mm .
Standard profile drawing for rack column roll forming machine :
The process of rack column roll forming machine :
The pallet rack column roll forming machine is starts from the unwinding of metal coils , entry the punching press machine after servo feeding, punching the holes and then roll formed to Omega shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —punching—roll forming —hydraulic cutting—-stacking
Layout of pallet rack upright roll forming line
The standard whole solution on the pallet rack upright frame roll forming line is combined of uncoiler , hydraulic punching device,stationary hydraulic shear device, main pallet rack upright frame roll former,run out table .
| Machine Component | quantity |
| Decoiler | 1 set |
| Servo feeder | 1 set |
| Hydraulic punching press with punching die | 1set |
| Main upright frame roll former | 1 set |
| Hydraulic cut device with hydraulic station | 1 set |
| PLC Control system | 1 set |
| Run out table | 2 sets |
Pallet rack upright frame roll forming line parameter
| Suitable material | Coil type | Galvanized Steel | |
| Coil Thickness | 1.2-2.5 mm | ||
| Coil Width | According to design | ||
| Yield Strength | 250-450Mpa | ||
| Decoiler | Decoiler Type | Passive or Hydraulic | |
| Weight Capacity | 5 Ton | ||
| Punching press machine | Punching type | Hydraulic punching | |
| Punching die | Cr12mov | ||
| Hydraulic capacity | 63 ton to 125 ton according to profile | ||
| Main Roll Forming | Forming Station | 18-22 forming stations, depend on profiles | |
| Roller Material | High grand Gcr15 bearing steel quenched 58-62 degree surface with hard chrome 0.05mm | ||
| Shaft Material | #45 high strength steel quenched 55-60 degree | ||
| Shaft Diameter | 76 mm | ||
| Drive Type | Gearbox Drive or Chain drive | ||
| Forming Speed | 5-8m/min | ||
| Main Power | 11 KW | ||
| Cutting Device | Cutting Type | Hydraulic cutting | |
| Cutting Die Material | Cr12mov | ||
| Cutting Tolerance | +/-1mm(10m) | ||
| Hydraulic station | 5.5 KW , share one hydraulic station with punching | ||
| Electrical System | PLC Brand | Panasonic | |
| Inverter Brand | Yaskawa | ||
| Encoder | OMRON brand | ||
| Touch Screen | MCGS, china top brand | ||
| Electrical parts | Schneider | ||
| Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
| Run out table | Table Type | No power passive with rollers | |
| Function of Table | To support the profile sheets after cutting | ||
| Machine | Dimension | 8000mm*1000mm*1000mm Around 5000kg | |
| Tolerance | Length | 3M+/- 1.5mm | |
Pallet rack upright frame roll forming line (Picture taken in factory)
In factory--debugging
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