Racking upright roll forming machine

  • pallet-rack-upright-frame-roll-forming-equipment
  • pallet-rack-upright-frame-roll-forming-machine
  • upright-roll-forming-machine
  • pallet-rack-upright-frame-roll-forming-equipment

Racking upright roll forming machine brief.

The Racking upright frame roll forming machine is a complete production line for the manufacture of upright beam with slotted holes for the support on the rack shelving system . It is made from middle gauge steel thickness from 1.2-2.5mm .

Standard profile drawing for rack column roll forming machine :

drawing-of-pallet-rack-upright-column-roll-froming-line

The process of rack column roll forming machine :

The pallet rack column roll forming machine is starts from the unwinding of metal coils , entry the punching press machine after servo feeding, punching the holes and then roll formed to Omega shape profile and size according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —punching—roll forming —hydraulic cutting—-stacking

working-flow-pallet-rack-upright-frame-roll-forming-machine

Layout of pallet rack upright roll forming line

The standard whole solution on the pallet rack upright frame roll forming line is combined of uncoiler , hydraulic punching device,stationary hydraulic shear device, main pallet rack upright frame roll former,run out table .

Machine Component quantity
Decoiler 1 set
Servo feeder 1 set
Hydraulic punching press with punching die 1set
Main upright frame roll former 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Pallet rack upright frame roll forming line parameter 

Suitable material Coil type Galvanized Steel
Coil Thickness 1.2-2.5  mm
Coil Width According to design
Yield Strength 250-450Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 5 Ton
Punching press machine Punching type Hydraulic punching
Punching die Cr12mov
Hydraulic capacity 63 ton to 125 ton according to profile
Main Roll Forming Forming Station 18-22 forming stations, depend on profiles
Roller Material High grand Gcr15 bearing steel quenched 58-62 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 76 mm
Drive Type Gearbox Drive or Chain drive
Forming Speed 5-8m/min
Main Power 11 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 5.5 KW , share one hydraulic station with punching
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 8000mm*1000mm*1000mm Around 5000kg
Tolerance Length 3M+/- 1.5mm

Pallet rack upright frame roll forming line (Picture taken in factory)

  • pallet-rack-upright-frame-roll-forming-machine
    In factory--debugging
  • pallet-rack-column-making-machine
    In-factory---debugging
  • pallet-rack-column-frame-roll-forming-line
    In factory---front view
  • pallet-rack-upright-frame-making-machine
    In factory---back view
  • pallet-rack-upright-frame-roll-forming-equipment
    In-factory---servo-feeder---punching press
  • upright-roll-forming-machine
    In client's factory

 

 

 

 

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