Scaffolding roll forming machine

  • scaffolding-plank-roll-forming-machine
  • scaffolding-platform-plank-walk-board-roll-forming-machine
  • metal-scaffolding-roll-forming-machine
  • steel-scaffolding-roll-forming-line

Scaffolding roll forming machine brief.

The scaffolding roll forming machine is a complete production line for the manufacture of metal scaffolding platform with slotted holes for supporting on building construction . It is made from light gauge steel thickness from 1.0-2.0mm . The scaffolding work board is for the safety of workers and also a platform for carrying material during high place working.

The scaffolding plank roll forming machine is a cost-effective complex and flexible production line.Including pre-punching ,post-cutting ,servo feeding and optional value added device.

Standard profile drawing for scaffolding roll forming machine :

drawing-scaffolding-plank-roll-forming-machine

The process of scaffolding platform roll forming machine :

The scaffolding platform roll forming machine is starts from the unwinding of metal coils , entry the punching press machine after servo feeding, punching the holes and then roll formed to size according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—servo feeding —punching—roll forming —hydraulic cutting—-stacking

layout-scaffolding-plank-roll-forming-line

Layout of scaffolding  roll forming line

The standard whole solution on the scaffolding roll forming line is combined of uncoiler , hydraulic punching device,stationary hydraulic shear device, main scaffolding plank roll former,run out table .

Machine Component quantity
Decoiler 1 set
Servo feeder 1 set
Hydraulic punching press with punching die 1 set
Main scaffolding plank roll former 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Scaffolding planks roll forming machine parameter

Suitable material Coil type Galvanized Steel
Coil Thickness 1.0-2.0  mm
Coil Width According to design
Yield Strength 250-450Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 5 Ton
Punching press machine Punching type Hydraulic punching
Punching die Cr12mov
Hydraulic capacity 63 ton to 125 ton according to profile
Main Roll Forming Forming Station 15-20 forming stations, depend on profiles
Roller Material High grand Gcr15 bearing steel quenched 58-62 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 75 mm
Drive Type Gearbox Drive or Chain drive
Forming Speed 5-10m/min
Main Power 30 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 7.5 KW  >16Mpa hydraulic pressure
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 8000mm*1000mm*1000mm Around 8000kg
Tolerance Length 3M+/- 1.5mm

Scaffolding planks roll forming machine (picture  taken in client’s factory)

 

 

 

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