Roller blind tube roll forming machine

  • roller-shade-tube-roll-forming-line
  • awning-roller-tube-roll-forming-line
  • awn-roller-tube-roll-forming-machine
  • roller-shade-blind-tube-roll-forming-machine

Roller blind tube roll forming machine brief.

The roller blind tube roll forming machine is a complete production line  manufacturing of various sizes of galvanized steel tube profile for the axle on roller blind.The roller blind tube is actually an interlock seam locked tube profile.And also can used to hold and store the fabric of the awning

The roller blind tube roll forming machine is a cost effective, flexible production line. It can adopt the raft cassette system for changing the size of manufacturing product without changing any roll tooling.

The profile drawing for roller blind tube

profile-drawing-roller-shade-tube-roll-forming-machineprofile-drawing-roller-blind-tube-roll-forming-machine

The roll forming process of roller shade tube roll forming machine:

The roller shade tube roll forming machine is starts from the unwinding of metal coils , entry the roller shade tube roll former after leveling ,  roll formed and lock seamed to round sections according to client’s design , cut to length by saw cutting device then stack& packing.

Decoiling—guiding&leveling —roll forming—-saw cutting—-stacking

work-flow-awning-roller-tube-roll-forming-machine

Layout of awning tube roll forming machine

The standard whole solution on the awning tube roll forming machine is combined of uncoiler , stationary saw cutting device, main roller blind tube  roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Main roller blind tube roll former 1 set
Saw cutting device 1 set
PLC Control system 1 set
Run out table 2 sets

Roller shade tube roll forming machine parameter 

 

Suitable material Coil type Galvanized Steel
Coil Thickness 0.5-0.8mm
Coil Width According to design
Yield Strength 250-350Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 3Ton
Main Roll Forming Forming Station 24 forming stations, depend on profiles
Roller Material Gcr15 bearing steel quenched 56-62 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 60mm
Drive Type Gearbox Drive or Chain drive
Forming Speed 5-10m/min
Main Power 7.5 KW
Cutting Device Cutting Type Saw  cutting
Cutting Die Material Cr12Mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 4KW ,AC motor
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 12000mm*1000mm*1000mm Around 10000kg
Tolerance Length 3M+/- 1.5mm

Awning roller tube roll forming machine (Picture taken in factory)

 

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