Solar panel mounting bracket roll forming machine brief.
The solar panel mounting bracket roll forming machine is a complete production line for manufacturing various sizes of channel profile with slotted holes for the racking application for solar PV system . It is made from light gauge to middle gauge steel . The solar panel mounting bracket is a reusable metal profile widely used as pipe support, cable tray support, duct support and solar panel mounting frame etc.
The solar panel mounting bracket roll forming machine is a cost-effective and flexible production line, it can integrated value added equipment to meet the different requirement from client or market such like the punching press to make the slotted channels , it also can change product sizes without changing roll toolings.
Reference profile drawing for solar panel mounting bracket roll forming machine :
Working process of solar panel mounting bracket roll forming line :
The solar panel mounting bracket roll forming line is start from the unwinding of metal coils , entry the integrated punching devices after pinching rollers,punching the holes then entry the main solar panel mounting bracket roll former,roll formed to desired size and shape , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —punching—roll forming —hydraulic cutting—-stacking
Layout of solar panel mounting bracket roll forming line
The standard whole solution on the solar panel mounting bracket roll forming line is combined of uncoiler , stationary hydraulic shear device, main solar panel mounting bracket roll former,hydraulic punching device,run out table .
| Machine Component | quantity |
| Decoiler | 1 set |
| Guide & pinch rollers | 1 set |
| Hydraulic punching device with punching die | 1 set |
| Main solar panel mounting bracket roll former | 1 set |
| Hydraulic cut device with hydraulic station | 1 set |
| PLC Control system | 1 set |
| Run out table | 2 sets |
Solar panel mounting bracket roll forming machine parameter
| Suitable material | Coil type | Galvanized Steel | |
| Coil Thickness | 1.5-2.5 mm | ||
| Coil Width | According to design | ||
| Yield Strength | 250-350Mpa | ||
| Decoiler | Decoiler Type | Passive or Hydraulic | |
| Weight Capacity | 3Ton | ||
| Punching | Punching type | Hydraulic punching | |
| Punching sets | 2-3 punching stations according to profile | ||
| Hydraulic station | About 12 Mpa main motor power 4KW | ||
| Main Roll Forming | Forming Station | 16-20 forming stations, depend on profiles | |
| Roller Material | High grand Gcr15 bearing steel, quenched 55-60 degree surface with hard chrome 0.05mm | ||
| Shaft Material | #45 high strength steel quenched 55-60 degree | ||
| Shaft Diameter | 70 mm | ||
| Drive Type | Gearbox Drive or Chain drive | ||
| Forming Speed | 5-8m/min | ||
| Main Power | 7.5 KW | ||
| Cutting Device | Cutting Type | Hydraulic cutting | |
| Cutting Die Material | Cr12mov | ||
| Cutting Tolerance | +/-1mm(10m) | ||
| Hydraulic station | 4 KW , share one hydraulic station with punching | ||
| Electrical System | PLC Brand | Panasonic | |
| Inverter Brand | Yaskawa | ||
| Encoder | OMRON brand | ||
| Touch Screen | MCGS, china top brand | ||
| Electrical parts | Schneider | ||
| Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
| Run out table | Table Type | No power passive with rollers | |
| Function of Table | To support the profile sheets after cutting | ||
| Machine | Dimension | 6000mm*500mm*1000mm Around 5000kg | |
| Tolerance | Length | 3M+/- 1.5mm | |
Solar panel mounting bracket roll forming machine (picture original taken in factory)
Solar panel mounting bracket roll forming line ---client's factory
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