The steel floor deck roll forming machine is a production line that dedicated on the manufacturing of all kinds of steel deck in the metal building construction.
The steel floor deck is one member of the metal deck roll forming line, the metal deck is a big family , the metal deck roll forming machine is designed to roll forming with material ranging from 0.7mm to 1.6mm with high yield strength, and available with various shapes and sizes.
The standard profile drawing for metal deck roll forming lines:
The metal deck roll forming line is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers, then roll formed to specific sections and with the rib embossed and grooved according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —roll forming and embossing—-hydraulic cutting—-stacking
The standard whole solution on the steel floor deck roll forming machine is combined of uncoiler , stationary hydraulic shear device, main metal steel floor deck roll former,run out table .
Machine Component | quantity |
Decoiler | 1 set |
Guide & pinch rollers | 1 set |
Main forming machine with embossing rollers | 1 set |
Hydraulic cut device with hydraulic station | 1 set |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Galvanised or cold rolled |
Coil Thickness | 0.7mm-1.6 mm | |
Coil Width | Customized according to profile | |
Yield Strength | 250-550 Mpa | |
Decoiler | Decoiler Type | Manual or hydraulic |
Weight Capacity | 5Ton | |
Main Roll Former | Forming Station | 28-33 forming stations, depend on profiles |
Roller Material | High grade #45 steel , surface with hard chrome 0.05mm | |
Shaft Material | #45 steel quenched 55-60 degree | |
Shaft Diameter | 90 mm | |
Drive Type | Chain Drive or gearbox drive | |
Forming Speed | 0-12m/min | |
Embossing rollers | 2 sets according to profile | |
Main Power | 18.5 KW | |
Cutting Device | Cutting Type | Hydraulic cutting |
Cutting blade material | Cr12mov with heat treatment | |
Cutting Tolerance | +/-1.5mm(3m) | |
Electrical System | PLC Brand | Panasonic brand |
Inverter Brand | Yaskawa | |
Encoder | OMRON brand | |
Touch Screen | MCGS Chinese famous brand | |
Electrical parts | Schneider | |
Motors Reducer | Tailong and Guo mao Chinese famous brand | |
Hydraulic System | Hydraulic Station | Famous Chinese Brand |
Hydraulic Power | 5.5 KW with 16 Mpa pressure | |
Run out table | Table Type | No power passive with rollers |
Function of Table | To support the profile sheets after cutting | |
Machine | Dimension | 20000mm*1500mm*1200mm Around 15000kg |
Tolerance | Length | 3M+/- 1.5mm |
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