Steel Floor Deck roll forming machine

  • Composite-Steel-Floor-Deck-making-machine
  • steel-floor-deck-roll-forming-machine
  • Composite-Steel-Floor-Deck-roll-former
  • Composite-Steel-Floor-Deck-roll-forming-machine
  • Composite-Steel-Floor-Deck-roll-forming-line

Steel floor deck roll forming machine brief.

The steel floor deck roll forming machine is a production line that dedicated on the manufacturing of all kinds of steel deck in the metal building construction.

The steel floor deck is one member of the metal deck roll forming line, the metal deck is a big family , the metal deck roll forming machine is designed to roll forming with material ranging from 0.7mm to 1.6mm with high yield strength, and available with various shapes and sizes.

The standard profile drawing for metal deck roll forming lines:

composite-steel-floor-deck-roll-forming-machine-profile

form-deck-roll-forming-line

roof-deck-roll-forming-line

The metal deck roll forming process :

The metal deck roll forming line is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers, then roll formed to specific sections and with the rib embossed and grooved according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —roll forming and embossing—-hydraulic cutting—-stacking

layout-metal-deck-roll-forming-line

Layout of steel floor deck roll forming machine

The standard whole solution on the steel floor deck roll forming machine is combined of uncoiler , stationary hydraulic shear device, main metal  steel floor deck roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Main forming machine with embossing rollers 1 set
Hydraulic cut device with hydraulic station 1 set
PLC Control system 1 set
Run out table 2 sets

Steel floor deck roll forming machine parameter 

Suitable material Coil type  Galvanised or cold rolled
Coil Thickness 0.7mm-1.6 mm
Coil Width Customized according to profile
Yield Strength 250-550 Mpa
Decoiler Decoiler Type Manual or hydraulic
Weight Capacity 5Ton
Main Roll Former Forming Station 28-33 forming stations, depend on profiles
Roller Material High grade #45 steel , surface with hard chrome 0.05mm
Shaft Material #45 steel quenched 55-60 degree
Shaft Diameter 90 mm
Drive Type Chain Drive or gearbox drive
Forming Speed 0-12m/min
Embossing rollers 2 sets according to profile
Main Power 18.5 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting blade material Cr12mov with heat treatment
Cutting Tolerance +/-1.5mm(3m)
Electrical System PLC Brand Panasonic brand
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS Chinese famous brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Hydraulic System Hydraulic Station Famous Chinese Brand
Hydraulic Power 5.5 KW with 16 Mpa pressure
Run out table Table Type No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 20000mm*1500mm*1200mm  Around 15000kg
Tolerance Length 3M+/- 1.5mm

Steel floor deck roll forming machine ( Picture origin taken in factory)

 
  • Composite-Steel-Floor-Deck-making-machine
    Whole line
  • Composite-Steel-Floor-Deck-roll-forming-machine
    Hydraulic cut
  • steel-floor-deck-roll-forming-machine
    Embossing rollers
  • Composite-Steel-Floor-Deck-roll-former
    Roll forming stations
  • Composite-Steel-Floor-Deck-roll-forming-line
    Whole line

 

 

 

 

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