Stud and track roll forming line

  • stud-and-track-roll-former
  • metal-c-stud-roll-forming-machine
  • stud-and-track-roll-forming-line
  • stud-and-track-roll-forming-machine
  • stud-and-track-making-machine

Stud and track roll forming line brief.

The stud and track roll forming line is a complete production line for the manufacturing almost sizes of common used stud and track profile on the drywall framing construction.

The stud and track roll forming line is a cost effective,high product volume , and flexible production line. Usually the sizes of the stud and track is different in different market, so it requires the stud and track roll forming machine to be flexible , our stud and track roll forming line can change the sizes by matched sets of spacers, and it can product metal c stud ,metal U track without changing toolings.

The standard profile drawing for stud and track

drawing-sutd-and-trak-roll-forming-machine

The stud and track roll forming process :

The stud and track roll forming line is starts from the unwinding of metal coils , entry the punching device after leveling , then roll formed to specific sections according to client’s design , cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —hydraulic punching—roll forming—-hydraulic cutting—-stacking

working-flow-stud-and-track-roll-forming-line

Layout of stud and track roll forming line

The standard whole solution on the stud and track  roll forming machine is combined of uncoiler , hydraulic punching devices.stationary hydraulic shear device, main stud and track roll former,run out table .

Machine Component quantity
Decoiler 1 set
Servo feeder (optional)
Guide & pinch rollers 1 set
Hydraulic punching device with punching die 1 set
Hydraulic press machine (optional)
Main stud and track roll former 1 set
Hydraulic cut device with hydraulic station 1 set
Follow flying shear device (optional)
PLC Control system 1 set
Run out table 2 sets

Stud and track roll forming machine parameter 

Suitable material Coil type Galvanized Steel
Coil Thickness 0.4-1.5 mm
Coil Width According to design
Yield Strength 250-350Mpa
Decoiler Decoiler Type Passive or Hydraulic
Weight Capacity 3Ton
Punching Punching type Hydraulic punching
Punching sets 2-3 punching stations according to profile
Hydraulic station About 16 Mpa main motor power 4 KW
Main Roll Forming Forming Station 12-16 forming stations, depend on profiles
Roller Material High grand #45 quenched 55-60 degree surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 50 mm
Drive Type Gearbox Drive or Chain drive
Forming Speed 5-12m/min
Main Power 5.5 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12Mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 5.5 KW , share one hydraulic station with punching
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 4000mm*500mm*800mm Around 3500kg
Tolerance Length 3M+/- 1.5mm

Stud and track roll forming machine ( Picture taken in client’s factory)

  • stud-and-track-roll-former
    In client's factory---whole line
  • stud-and-track-roll-forming-line
    In client's factory---Punching
  • metal-c-stud-roll-forming-machine
    In client's factory---hydraulic station
  • stud-and-track-roll-forming-machine
    In client's factory---flying shear
  • stud-and-track-making-machine
    In client's factory---autostacker

 

 

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