The suspended ceiling cross tee roll forming machine is a complete production line for the manufacturing of t bar profile common used on the exposed grid system for ceiling.It is to support the ceiling panels.
The suspended ceiling cross tee roll forming machine is a cost effective,high product volume , and flexible production line. The sizes and designs are different in different market .Bemco innovate to help more client on their business .Bemco offer fully automatic cross runner roll forming machine semi-automatic cross runner roll forming machine and basic cross runner roll forming machine. It depends on the product volume requirement .
The ceiling t grid roll forming line is starts from the unwinding of metal coils (twos sets), entry the roll forming equipment after leveling , then roll formed and interlocked to T sections according to client’s design , cut to length by hydraulic cutting and punching device then stack& packing.
Decoiling—guiding&leveling —roll forming—-hydraulic cutting and punching—-stacking
The standard whole solution on the suspended ceiling cross tee roll forming line is combined of uncoiler , hydraulic punching cutting devices, t grid roll former,run out table .
Machine Component | quantity |
Decoiler | 2 set |
Guide & pinch rollers | 1 set |
T grid roll former | 1 set |
Hydraulic cut and punching device integrated | 1 set |
Hydraulic station | 1 set |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Galvanized Steel | |
Coil Thickness | 0.3-0.6mm | ||
Coil Width | According to design | ||
Yield Strength | 250-300Mpa | ||
Decoiler(single or double head) | Decoiler Type | Hydraulic or passive | |
Weight Capacity | 3 Ton | ||
Main Roll Forming | Forming Station | 16-23 forming stations, depend on profiles | |
Roller Material | #45 high strength steel surface with hard chrome 0.05mm | ||
Shaft Material | #45 high strength steel quenched 55-60 degree | ||
Shaft Diameter | 50 mm | ||
Drive Type | Chain drive | ||
Forming Speed | 30- 40 m/min | ||
Main Power | 5.5 KW | ||
Cutting &punching | Cutting Type | Flying cutting | |
Cutting Die Material | Cr12Mov | ||
Cutting Tolerance | +/-1mm(10m) | ||
Hydraulic station | 5.5 KW , share one hydraulic station with punching | ||
Punching models | 3-5 sets of punching according to profile | ||
Electrical System | PLC Brand | Panasonic | |
Inverter Brand | Yaskawa | ||
Encoder | OMRON brand | ||
Touch Screen | MCGS, china top brand | ||
Electrical parts | Schneider | ||
Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
Run out table | Table Type | No power passive with rollers | |
Function of Table | To support the profile sheets after cutting | ||
Machine | Dimension | 6000mm*500mm*800mm Around 3500kg | |
Tolerance | Length | 3M+/- 1.5mm |
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