The suspended ceiling t grid roll forming machine is a complete production line for the manufacturing of t bar profile common used on the exposed grid system for ceiling.It is to support the ceiling panels.
The suspended ceiling t grid roll forming machine is a cost effective,high product volume , and flexible production line. The sizes and designs are different in different market .Bemco innovate to help more client on their business .Bemco offer fully automatic t grid roll forming machine semi-automatic t grid roll forming machine and basic t grid roll forming machine. It depends on the product volume requirement .
The ceiling t grid roll forming line is starts from the unwinding of metal coils (twos sets), entry the roll forming equipment after leveling , then roll formed and interlocked to T sections according to client’s design , cut to length by hydraulic cutting and punching device then stack& packing.
Decoiling—guiding&leveling —roll forming—-hydraulic cutting and punching—-stacking
The standard whole solution on the suspended ceiling t grid roll forming machine is combined of uncoiler , hydraulic punching cutting devices, t grid roll former,run out table .
Machine Component | quantity |
Decoiler | 2 set |
Guide & pinch rollers | 1 set |
T grid roll former | 1 set |
Hydraulic cut and punching device integrated | 1 set |
Hydraulic station | 1 set |
PLC Control system | 1 set |
Run out table |
Suitable material | Coil type | Galvanized Steel | |
Coil Thickness | 0.3-0.6mm | ||
Coil Width | According to design | ||
Yield Strength | 250-300Mpa | ||
Decoiler(single or double head) | Decoiler Type | Hydraulic or passive | |
Weight Capacity | 3 Ton | ||
Main Roll Forming | Forming Station | 16-23 forming stations, depend on profiles | |
Roller Material | #45 high strength steel surface with hard chrome 0.05mm | ||
Shaft Material | #45 high strength steel quenched 55-60 degree | ||
Shaft Diameter | 50 mm | ||
Drive Type | Chain drive | ||
Forming Speed | 30- 40 m/min | ||
Main Power | 5.5 KW | ||
Cutting &punching | Cutting Type | Flying cutting | |
Cutting Die Material | Cr12Mov | ||
Cutting Tolerance | +/-1mm(10m) | ||
Hydraulic station | 5.5 KW , share one hydraulic station with punching | ||
Punching models | 3-5 sets of punching according to profile | ||
Electrical System | PLC Brand | Panasonic | |
Inverter Brand | Yaskawa | ||
Encoder | OMRON brand | ||
Touch Screen | MCGS, china top brand | ||
Electrical parts | Schneider | ||
Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
Run out table | Table Type | No power passive with rollers | |
Function of Table | To support the profile sheets after cutting | ||
Machine | Dimension | 6000mm*500mm*800mm Around 3500kg | |
Tolerance | Length | 3M+/- 1.5mm |
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