Suspended ceiling t grid roll forming machine

  • ceiling-tee-bar-roll-forming-machine
  • ceiling-tee-bar-roll-froming-line
  • suspended-ceiling-tee-bar-roll-former-

Suspended ceiling t grid roll forming machine brief.

The suspended ceiling t grid roll forming machine is a complete production line for the manufacturing of t bar profile common used on the exposed grid system for ceiling.It is to support the ceiling panels.

The suspended ceiling t grid roll forming machine is a cost effective,high product volume , and flexible production line. The sizes and designs are different in different market .Bemco innovate to help more client on their business .Bemco offer fully automatic t grid roll forming machine semi-automatic t grid roll forming machine and basic t grid roll forming machine. It depends on the product volume requirement .

The standard profile drawing for ceiling t grid system:

drawing-for-suspended-ceiling-t-grid-roll-forming-line

 The ceiling t grid roll forming process :

The ceiling t grid roll forming line is starts from the unwinding of metal coils (twos sets), entry the roll forming equipment after leveling , then roll formed and interlocked to T sections according to client’s design , cut to length by hydraulic cutting and punching device then stack& packing.

Decoiling—guiding&leveling —roll forming—-hydraulic cutting and punching—-stacking

layout-suspended-ceiling-t-grid-roll-forming-machine

 Layout of suspended ceiling t grid roll forming line

The standard whole solution on the suspended ceiling t grid roll forming machine is combined of uncoiler , hydraulic punching cutting devices, t grid roll former,run out table .

Machine Component quantity
Decoiler 2 set
Guide & pinch rollers 1 set
T grid roll former 1 set
Hydraulic cut and punching device integrated 1 set
Hydraulic station 1 set
PLC Control system 1 set
Run out table

 

Ceiling t grid roll forming line parameter 

Suitable material Coil type Galvanized Steel
Coil Thickness 0.3-0.6mm
Coil Width According to design
Yield Strength 250-300Mpa
Decoiler(single or double head) Decoiler Type Hydraulic or passive
Weight Capacity 3 Ton
Main Roll Forming Forming Station 16-23 forming stations, depend on profiles
Roller Material #45 high strength steel surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 50 mm
Drive Type Chain drive
Forming Speed 30- 40 m/min
Main Power 5.5 KW
Cutting &punching Cutting Type Flying cutting
Cutting Die Material Cr12Mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 5.5 KW , share one hydraulic station with punching
Punching models 3-5 sets of punching according to profile
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 6000mm*500mm*800mm Around 3500kg
Tolerance Length 3M+/- 1.5mm

Ceiling Tee grid roll forming line (Picture taken in factory)

  • ceiling-tee-bar-roll-forming-machine
    Semi-automatic line
  • suspended-ceiling-tee-bar-roll-former-
    Semi-automatic line
  • ceiling-tee-bar-roll-froming-line
    Semi-automatic line
  • suspended-ceiling-t-grid-roll-forming-machine
    Fully automatic line
  • suspended-ceiling-t-bar-roll-forming-line
    Fully automatic line
  • suspended-ceiling-t-grid-roll-forming-line
    Fully automatic line

 

 

 

 

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