Two wave guardrail roll forming machine

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  • w-beam-guardrail-roll-forming-machine
  • W-beam--guardrail-roll-foming-line
  • w-beam-guardrail-roll-former
  • crash-barrier-roll-forming-machine
  • finish-product-crash-barrier-roll-forming-line

Two wave guardrail roll forming machine brief.

The two wave guardrail roll forming machine is a complete production line for the manufacture of 2-space profile with slotted holes for highway construction . It is usually made from heavy gauge steel thickness from 1.5-3.5mm .

The two wave guardrail roll forming machine is a cost-effective , heavy duty production line.it integrated with the hydraulic punching device to punch the holes at any where and optional with many value-added equipment.

Standard profile drawing for two wave guardrail roll forming machine :

drawing-w-beam-guardrail-roll-forming-machinedrawing-safety-barrier-roll-forming-machine drawing-w-beam-guardrail-roll-forming-line

The process of two wave guardrail roll forming line :

The two wave guardrail roll forming line is starts from the unwinding of metal coils , entry the hydraulic punching device to slot the holes, roll formed to certain size and section profile according to client’s design ,  cut to length by hydraulic cutting device then stack& packing.

Decoiling—guiding&leveling —punching—roll forming —hydraulic cutting—-stacking

work-flow-crash-barrier-roll-forming-machine

 Layout of two wave guardrail roll forming line

The standard whole solution on the w beam guardrail roll forming line is combined of uncoiler , stationary hydraulic cutting device, hydraulic punching device,main guardrail roll former,run out table .

Machine Component quantity
Decoiler 1 set
Guide & pinch rollers 1 set
Hydraulic punching device 1-2 sets
Main guardrail roll former 1 set
Hydraulic cut device 1 set
PLC Control system 1 set
Run out table 2 sets

Two wave guardrail roll forming machine parameter

Suitable material Coil type Galvanized Steel carbon steel
Coil Thickness 1.5-3.5mm
Coil Width According to design
Yield Strength 250-350Mpa
Decoiler Decoiler Type Hydraulic
Weight Capacity 10 Ton
I.D 510-610mm
O.D Max 1300mm
Punching Punching type Hydraulic punching
Punching sets 2-3 punching stations according to profile
Hydraulic station About 30 Mpa main motor power 7.5 KW
Main Roll Forming Forming Station 24 forming stations, depend on profiles
Roller Material GCcr15, HRC 58-62 surface with hard chrome 0.05mm
Shaft Material #45 high strength steel quenched 55-60 degree
Shaft Diameter 90 mm
Drive Type Gearbox Drive
Forming Speed 5-12m/min
Main Power 22 KW
Cutting Device Cutting Type Hydraulic cutting
Cutting Die Material Cr12Mov
Cutting Tolerance +/-1mm(10m)
Hydraulic station 18 KW , share one hydraulic station with punching
Electrical System PLC Brand Panasonic
Inverter Brand Yaskawa
Encoder OMRON brand
Touch Screen MCGS, china top brand
Electrical parts Schneider
Motors Reducer Tailong and Guo mao Chinese famous brand
Run out table Table Type  No power passive with rollers
Function of Table To support the profile sheets after cutting
Machine Dimension 16000mm*2000mm*1500mm Around 12000kg
Tolerance Length 3M+/- 1.5mm

Two wave guardrail roll forming machine (Picture taken in factory)

  • w-beam-guardrail-roll-forming-machine
    2-space w beam guardrail roll forming machine-in client's factory

 

 

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