Vineyard post roll forming machine brief.
The vineyard post roll forming machine is a complete production line for the manufacture of various shapes of post with slotted holes for supporting on trellis . It is made from light gauge steel thickness from 1.0-2.0mm . The vineyard post is for the supporting of trellis system .
The vineyard post roll forming machine is a cost-effective ,flexible production line.Including pre-punching ,post-cutting ,servo feeding and optional value added device,such like optional punching press machine, servo feeder,cassette system etc.
Reference profile drawing for vineyard post roll forming machine :
The process of grape stake roll forming machine :
The grape stake roll forming machine is starts from the unwinding of metal coils , entry the punching device after guide and pinch rollers, punching the holes and then roll formed to size according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guide & leveler —punching—roll forming —hydraulic cutting—-stacking
Layout of vineyard post roll forming line
The standard whole solution on the vineyard post roll forming line is combined of uncoiler , hydraulic punching device,stationary hydraulic shear device, main vineyard post roll former,run out table .
| Machine Component | quantity |
| Decoiler | 1 set |
| Guide and leveler rollers | 1 set |
| Hydraulic punching device with punching die | 1 set |
| Main vineyard post roll former | 1 set |
| Hydraulic cut device with hydraulic station | 1 set |
| PLC Control system | 1 set |
| Run out table | 2 sets |
Vineyard post roll forming machine parameter
| Suitable material | Coil type | Galvanized Steel | |
| Coil Thickness | 1.0-2.5 mm | ||
| Coil Width | According to design | ||
| Yield Strength | 250-350Mpa | ||
| Decoiler | Decoiler Type | Hydraulic | |
| Weight Capacity | 3 Ton | ||
| Punching | Punching type | Hydraulic punching or punching press machine | |
| Punching sets | 2-3 punching stations according to profile | ||
| Hydraulic station | About 12Mpa main motor power 5.5 KW | ||
| Main Roll Forming | Forming Station | 14-20 forming stations, depend on profiles | |
| Roller Material | Cr40 HRC 55-60, surface with hard chrome 0.05mm | ||
| Shaft Material | #45 high strength steel quenched 55-60 degree | ||
| Shaft Diameter | 60mm | ||
| Drive Type | Gearbox Drive or chain drive | ||
| Forming Speed | 5-12m/min | ||
| Main Power | 7.5KW | ||
| Cutting Device | Cutting Type | Hydraulic cutting | |
| Cutting Die Material | Cr12Mov | ||
| Cutting Tolerance | +/-1mm(10m) | ||
| Hydraulic station | 5.5 KW , share one hydraulic station with punching | ||
| Electrical System | PLC Brand | Panasonic | |
| Inverter Brand | Yaskawa | ||
| Encoder | OMRON brand | ||
| Touch Screen | MCGS, china top brand | ||
| Electrical parts | Schneider | ||
| Motors Reducer | Tailong and Guo mao Chinese famous brand | ||
| Run out table | Table Type | No power passive with rollers | |
| Function of Table | To support the profile sheets after cutting | ||
| Machine | Dimension | 5500mm*8000mm*1000mm Around 4000kg | |
| Tolerance | Length | 3M+/- 1.5mm | |
Vineyard post roll forming machine (picture original taken in factory)
Vineyard post roll forming line-general view
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