The z purlin roll forming machine is complete production line for the manufacture of various sizes of Z section profile used to support roof panel on pre engineered building.
The Z purlin roll forming machine is one family of the purlin roll forming machine, which is also can called wall girt roll forming machine.It can change size by manual (spacers)or automatic quick change (servo motor)–telescope raft type.
The wall girt roll forming machine is starts from the unwinding of metal coils , entry the pre-punching devices to make the assemble holes, then roll formed to Z section according to client’s design , cut to length by hydraulic cutting device then stack& packing.
Decoiling—guiding&leveling —roll forming —hydraulic cutting—-stacking
The standard whole solution on the z purlin roll forming line is combined of uncoiler , hydraulic punching devices,stationary hydraulic shear device, main z purlin roll former,run out table .
Machine Component | quantity |
Decoiler | 1 set |
Hydraulic punching device with punching die | 3 set |
Main z purlin roll former | 1 set |
Hydraulic cut device with hydraulic station | 1 set |
PLC Control system | 1 set |
Run out table | 2 sets |
Suitable material | Coil type | Galvanised or cold rolled |
Coil Thickness | 1.5-3.0 mm | |
Coil Width | Customized according to profile 220-520mm | |
Yield Strength | 250Mpa | |
Decoiler | Decoiler Type | Manual or hydraulic |
Weight Capacity | 3Ton | |
Punching device | Punching type | Integrated hydraulic punching |
Punching stations | 2-3 punching stations | |
Punching model material | Cr12 with heat treatment | |
Main Roll Former | Forming Station | 20 forming stations, depend on profiles |
Roller Material | Gcr15 bearing steel quenched 58-62 HRC, surface with hard chrome 0.05mm | |
Shaft Material | #45 steel quenched 55-60 degree | |
Shaft Diameter | 75mm | |
Drive Type | Chain Drive or gearbox | |
Forming Speed | 0-12m/min | |
Main Power | 15 KW | |
Cutting Device | Cutting Type | Hydraulic cutting |
Cutting blade material | Cr12mov with heat treatment | |
Cutting Tolerance | +/-1.5mm(3m) | |
Electrical System | PLC Brand | Panasonic brand |
Inverter Brand | Yaskawa | |
Encoder | OMRON brand | |
Touch Screen | MCGS Chinese famous brand | |
Electrical parts | Schneider | |
Motors Reducer | Tailong and Guo mao Chinese famous brand | |
Hydraulic System | Hydraulic Station | Famous Chinese Brand |
Hydraulic Power | 5.5 KW with 12 Mpa pressure | |
Run out table | Table Type | No power passive with rollers |
Function of Table | To support the profile sheets after cutting | |
Machine | Dimension | 10000mm*1500mm*1500mm Around 8000kg |
Tolerance | Length | 3M+/- 1.5mm |
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