Corrugated roof panel roll forming machine
Corrugated roof panel roll forming machine brief .
The corrugated roof panel roll forming machine is a roll former roof panel production line that dedicated on the manufacturing of sinusoidal profile corrugated panel that widely used as flooring ,decking,roofing and siding for the metal buildings.
The corrugated sheet roll forming machine is an important family of the traditional roof panel machines.The trapezoidal panel and corrugated panel are very classic exposed-fastener type roofing sheet in the metal roof panel market.
Single layer panel roll former and double layer panel roll former:
The single layer roof panel roll forming machine is a specific roofing or wall panel profile roll forming line, it is an integrated type of production line from flat metal sheet to certain shaped of roof and cladding sheets.
The double layer roof panel roll former is two single layer roof panel roll formers sharing the machine base and roll tooling with two sets of material feeding devices. It is based on the same design as single layer panel roll former. Know more about double layer roof panel roll forming machine here.
The corrugated profile sheet roll forming process :
The corrugated profile sheet roll forming line is starts from the unwinding of metal coils , entry the main roll forming equipment after pinching rollers, then roll formed and shaped with the roll toolings according to client’s design , cut to length by hydraulic power cutter and then stack& packing.
Decoiling—guiding&leveling—roll forming—hydraulic shear—-stacker
The standard profile drawing for corrugated roofing sheet roll forming machine.
Layout of corrugated roofing sheet roll forming machine.
The standard whole solution on the corrugated roofing sheet roll forming machine is combined of uncoiler , stationary post-cut hydraulic shear, run out table .
| Machine Component | quantity |
| Decoiler | 1 set |
| Guide & pinch rollers | 1 set |
| Main forming machine | 1 set |
| Hydraulic cutting with hydraulic station | 1 set |
| PLC Control system | 1 set |
| Run out table | 2 sets |
Corrugated roofing sheet roll forming machine parameter
| Suitable material | Coil type | Color Steel, Galvanised |
| Coil Thickness | 0.4-0.6mm | |
| Coil Width | Customized | |
| Yield Strength | 250-350Mpa | |
| Decoiler | Decoiler Type | Manual or hydraulic |
| Weight Capacity | 5 Ton | |
| Main Roll Former | Forming Station | 18 forming stations, depend on profiles |
| Roller Material | High grade 45# steel, surface with hard chrome 0.05mm | |
| Shaft Material | #45 steel quenched 55-60 degree | |
| Shaft Diameter | 60 mm | |
| Drive Type | Chain Drive | |
| Forming Speed | 8-15m/min | |
| Main Power | 5.5 KW | |
| Cutting Device | Cutting Type | Hydraulic cutting |
| Cutting Die Material | SW 2375 steel, HRC58-62 | |
| Cutting Tolerance | +/-1mm(10m) | |
| Electrical System | PLC Brand | Panasonic brand |
| Inverter Brand | Yaskawa | |
| Encoder | OMRON brand | |
| Touch Screen | MCGS Chinese famous brand | |
| Electrical parts | Schneider | |
| Motors Reducer | Tailong and Guo mao Chinese famous brand | |
| Hydraulic System | Hydraulic Station | Famous Chinese Brand |
| Hydraulic Power | 4KW | |
| Run out table | Table Type | No power passive with rollers |
| Function of Table | To support the profile sheets after cutting | |
| Machine | Dimension | 5500mm*800mm*1200mm Around 4000kg |
| Tolerance | Length | 3M+/- 1.5mm |
Corrugated roof panel roll forming machine (Picture original taken in factory)
In work shop
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